Product Overview

• Brand: Applied Materials (AMAT)
• Model: 0190-15384
• Type: Industrial Digital Input/Output (DI/O) Card
• Industry: Semiconductor manufacturing, industrial automation, and process control systems.
• Function: Manages digital signals (e.g., sensors, switches, relays) for real-time monitoring and actuation in high-precision environments like cleanrooms. Integrates with control systems to enable seamless data transmission and device coordination.

Key Specifications

1. Electrical Parameters
   • Input Voltage: 24V DC (standard for AMAT industrial modules) with redundant power support for fail-safe operation.
   • Output Voltage/Current: 12–24V DC with up to 500 mA per channel (compatible with low-power industrial devices).
   • Power Consumption: ≤2W under full load (energy-efficient design).
2. Hardware Configuration
   • Communication Protocols:
     • EtherCAT (Ethernet for Control Automation Technology) for high-speed, deterministic data exchange.
     • CANopen for robust industrial networking in harsh environments.
     • Optional RS-232/RS-485 support for legacy system integration .
   • I/O Channels:
     • 16 Digital Inputs (DI) and 16 Digital Outputs (DO) with opto-isolation to reduce noise interference .
     • Note: Some sources mention a 96-channel variant (e.g., CPCI 96 I/O Board) for larger-scale systems, but this may refer to a different revision or model .
   • Memory: 16 MB SDRAM for data buffering and 32 MB flash memory for program storage.
3. Physical & Environmental Attributes
   • Form Factor:
     • Compact design (dimensions: ~100 mm × 100 mm × 30 mm) for space-constrained applications .
     • CPCI (CompactPCI) form factor (176 mm × 94 mm) for modular industrial systems .
   • Connectors: M12 connectors for secure, IP65-rated connections (resistant to dust and water jets).
   • Environmental Rating:
     • Operating Temperature: -40°C to +85°C (extreme industrial-grade tolerance) .
     • Humidity: 5–95% (non-condensing), suitable for cleanrooms and factory floors.
   • Shock/Vibration Resistance: Compliant with industrial standards (e.g., IEC 60068-2-6) for rugged environments.
4. Functionality
   • Digital Signal Handling: Converts discrete signals (e.g., ON/OFF) to digital data for control systems.
   • Diagnostic Features: LED indicators for power status, channel activity, and fault detection (e.g., overcurrent, overtemperature).
   • Redundancy: Dual-port Ethernet for network redundancy in mission-critical applications.

Applications

• Semiconductor Manufacturing:
  • Process control in chemical vapor deposition (CVD), physical vapor deposition (PVD), and etch tools.
  • Wafer handling systems (e.g., robotic arm coordination, temperature regulation).
  • Integration with AMAT’s Endura®, Centura®, and other tool platforms.
• Industrial Automation:
  • Motor control in automotive production lines, power plants, and oil refineries.
  • Machine vision systems for defect detection and quality assurance.
  • SCADA (Supervisory Control and Data Acquisition) integration.
• Other Industries:
  • Shipping (e.g., mooring winch control) and general machinery automation.

Availability and Support

• Condition: Commonly available as refurbished or used through authorized distributors (e.g., DCSABB, Saulelectrical, 4 Star Electronics) .
• Warranty: Typically includes a 12-month warranty against defects in materials/workmanship.
• Documentation:
  • Technical schematics and pinout diagrams are restricted to authorized customers. Request official datasheets via Applied Materials’ customer portal.
  • Third-party suppliers may provide basic functional guides and compatibility checklists.

Compatibility and Similar Products

• Compatible Systems:
  • AMAT’s Endura, Centura, and other tool platforms requiring digital I/O control.
  • Industrial control systems supporting EtherCAT, CANopen, or RS-485.
• Similar AMAT Models:
  • 0190-15915: CPCI Card Controller (complementary for modular systems).
  • 0100-71229: VMEbus controller card (supports legacy systems).

Installation and Maintenance

1. Setup Requirements:
   • Install in a VMEbus or CPCI backplane with proper grounding and EMI shielding.
   • Configure using AMAT’s proprietary software tools or third-party PLC programming environments (e.g., TwinCAT for EtherCAT).
2. Safety Guidelines:
   • Follow electrostatic discharge (ESD) protocols during handling (use ESD wrist straps and mats).
   • Comply with SEMI S2-02.17 (semiconductor equipment safety standard).
3. Troubleshooting:
   • Use LED indicators to diagnose power loss, channel failures, or communication errors.
   • Perform firmware updates via AMAT’s service partners to address bugs or enhance functionality.

Critical Notes

1. Revision Variability:
   • Exact I/O channel counts, communication protocols, and form factors may vary by module revision. Always reference the part number sticker on the PCB for precise specs.
2. Environmental Ratings:
   • The specified temperature range (-40°C to +85°C) exceeds standard industrial norms, making this card suitable for extreme environments.
3. Analog I/O Capabilities:
   • This model is primarily designed for digital signals. For analog applications, consider AMAT’s 0100-71278 (VMEbus controller with PMC card interface).
4. Cross-Reference:
   • Some distributors list 0190-15384 as a CPCI 96 I/O Board, suggesting potential variants with higher channel density. Verify with suppliers for compatibility.