Product Overview

• Brand: Applied Materials (AMAT)
• Model: 0100-71278
• Type: VMEbus Controller Card with PMC Card Interface
• Industry: Semiconductor manufacturing, industrial automation, and process control systems.
• Function: Enables high-speed data communication, signal processing, and real-time control in complex industrial equipment. Integrates with VMEbus backplanes and supports Peripheral Mezzanine Card (PMC) expansions for modular functionality.

Key Specifications

1. Hardware Configuration
   • Processor: High-performance microcontroller (exact model restricted per AMAT’s proprietary policies).
   • Memory: 16 MB SDRAM for data buffering and 32 MB flash memory for program storage .
   • Input Voltage:
     • 24V DC (redundant power supply support for fail-safe operation, typical value) .
     • Note: Some sources mention 220V AC input, suggesting potential variant-specific configurations. Verify compatibility with your system’s power requirements .
   • Power Consumption: ≤8.5W under full load .
2. Communication Interfaces
   • VMEbus Compatibility: Supports VME64x protocol for high-speed data transfer (up to 160 MB/s) in industrial systems .
   • PMC Card Support: Accepts Peripheral Mezzanine Cards (e.g., PATA, serial ports, or analog I/O modules) for expanded functionality .
   • Serial Ports: RS-232/485 for connectivity with sensors, HMIs, or legacy devices .
   • Digital I/O: Configurable inputs/outputs for discrete signals (e.g., relays, switches) .
3. Physical Attributes
   • Form Factor: Compact PCB assembly (dimensions: ~14.7 cm × 11.4 cm) optimized for space-constrained tool interiors .
   • Connectors: AMP Heavy-Mate® terminals for secure power and signal connections .
   • Environmental Rating:
     • Temperature: 0°C to +60°C (per distributor specs) .
     • Note: Industrial control boards typically operate in -20°C to +85°C. Verify environmental limits with AMAT.
   • Shock/Vibration Resistance: Designed for harsh manufacturing environments .
4. Functionality
   • Signal Processing: Converts analog signals (e.g., voltage, current) to digital data for precise control .
   • Logic Control: Executes programmable logic routines for sequence control, safety interlocks, and closed-loop feedback .
   • Protocol Support: Handles MODBUS, CANbus, and proprietary AMAT communication protocols .
   • Optional Features:
     • HF Function Pack: Supports high-frequency applications (e.g., spindle control up to 1600 Hz) .
     • ServoOne Junior Integration: May leverage servo drive technology for dynamic motion control sercos.org.

Applications

• Semiconductor Manufacturing:
  • Process control in chemical vapor deposition (CVD), physical vapor deposition (PVD), and etch tools .
  • Wafer handling systems (e.g., robotic arm coordination, temperature regulation) .
  • Monitoring of gas flow, pressure, and vacuum levels in cleanroom environments .
• Industrial Automation:
  • Motor control in power plants, oil refineries, and automotive production lines .
  • Machine vision systems for defect detection and quality assurance .
  • Integration with SCADA (Supervisory Control and Data Acquisition) platforms .

Availability and Support

• Condition: Commonly available as refurbished or used through authorized distributors (e.g., DCSABB, Saulelectrical) .
• Warranty: Typically includes a 12-month warranty against defects in materials/workmanship .
• Documentation:
  • Technical schematics and pinout diagrams are restricted to authorized customers. For official datasheets, contact Applied Materials via their customer portal .
  • Third-party suppliers may provide limited functional guides upon request .

Compatibility and Similar Products

• Compatible Systems: AMAT’s Endura, Centura, and other tool platforms requiring VMEbus-based control .
• Similar AMAT Models:
  • 0100-71229: VMEbus controller card (complementary for integrated systems) .
  • 0100-71267: Field control processor with Ethernet/IP support .

Installation and Maintenance

1. Setup Requirements:
   • VMEbus slot with proper grounding and EMI shielding .
   • Firmware updates via AMAT’s proprietary software tools .
2. Safety Guidelines:
   • Follow electrostatic discharge (ESD) protocols during handling .
   • Ensure compliance with SEMI S2-02.17 (safety guidelines for semiconductor equipment) .
3. Troubleshooting:
   • LED indicators for power status, communication activity, and fault detection .
   • Diagnostic tools available through AMAT’s service partners .

Notes

1. Revision-Specific Details:
   • Exact I/O channel counts, sampling rates, and communication protocols may vary by module revision. Always reference the part number sticker on the PCB for precise specs .
2. Input Voltage Clarification:
   • While 24V DC is standard, some variants may support 220V AC input with a 24V DC output. Verify compatibility with your system’s power requirements .
3. Third-Party Resources:
   • Distributors like DCSABB and Saulelectrical offer functional descriptions and compatibility checks for refurbished units .
4. Environmental Ratings:
   • The specified temperature range (0°C to +60°C) may not align with industrial standards (-20°C to +85°C). Confirm environmental limits with AMAT .