The Westinghouse 1C31181G02 is a Remote Input/Output (I/O) Module designed for the Emerson Ovation Distributed Control System (DCS), enabling seamless integration of field devices into industrial automation networks. Below is a detailed overview based on available technical data and industry sources:
- Brand: Westinghouse (now part of Emerson Electric)
- Model: 1C31181G02
- Product Type: Remote I/O Module (RIM)
- System Compatibility: Exclusively for Emerson Ovation DCS (supports Ovation 1.x to 5.x software versions).
- Core Function: Bridges the gap between field instruments (sensors, actuators) and the Ovation controller, facilitating real-time data acquisition and control in distributed environments .
- Protocol:
- Primary: RS-485 (19200 bps) for point-to-point or multi-drop connections .
- Optional: Ethernet TCP/IP (for advanced network integration) .
- Interfaces:
- RS-485 ports with surge protection.
- Ethernet RJ45 port (if Ethernet variant is selected).
- Input Voltage:
- Standard: 220 VAC (nominal) with ±10% tolerance (198–242 VAC) .
- Note: Some sources suggest compatibility with 24–48 VDC, but this likely refers to auxiliary power for field devices rather than the module itself .
- Power Consumption: ≤5 W (at full load).
- Channels:
- Digital: 8 inputs / 8 outputs (dry contact or 24 VDC) .
- Analog: Optional support for 4–20 mA or 0–10 VDC (variant-dependent).
- Signal Isolation: 500 VDC isolation between I/O channels and power supply.
- Dimensions:
- Module: 100 mm (W) × 50 mm (H) × 30 mm (D) [3.9” × 2.0” × 1.2”] .
- Weight: ~0.2 kg (0.44 lbs).
- Mounting: DIN rail or panel-mounted within Ovation cabinets.
- Operating Temperature: -20°C to +60°C (-4°F to 140°F) .
- Humidity: 5%–95% RH (non-condensing).
- Shock/Vibration Resistance: Compliant with IEC 60068-2-6 (vibration) and IEC 60068-2-27 (shock).
- Certifications: CE (EMC), RoHS compliant (based on reseller listings; official confirmation pending) .
- Enclosure Rating: IP20 (indoor use) or IP65 (weatherproof variant available) .
Modular Design:
- Configurable I/O types (digital/analog) to adapt to diverse application needs .
- Supports hot-swapping for maintenance without system downtime.
Diagnostic Capabilities:
- Built-in LED indicators for power status, communication activity, and I/O faults.
- Self-diagnostic routines (BIST) to monitor hardware health .
Scalability:
- Connects up to 32 remote I/O modules per network segment.
- Expandable via Ovation base units (e.g., 1C31223G01) for field termination .
Redundancy:
- Optional dual-channel communication for fault tolerance (Ethernet variant only).
- Power Generation: Monitoring boiler combustion parameters, turbine speed, and generator status.
- Manufacturing: Controlling conveyor belts, robotic arms, and quality inspection systems.
- Water/Wastewater: Managing pump stations, chemical dosing, and filtration processes.
- Oil & Gas: Supervising pipeline pressure, valve actuators, and wellhead sensors .
- Technical Manual: Available via Emerson’s official support portal (document ID: TBD).
- Software Configuration: Requires Ovation Configuration Studio (v4.0+) for parameter setup and network mapping .
- Spare Parts: Compatible with Emerson/Ovation replacement kits (e.g., 1C31181G02-KIT).
- Base Model: 1C31181G02 (standard RS-485 module).
- Variants:
- 1C31181G02-ET (Ethernet-enabled version).
- 1C31181G02-EX (explosion-proof variant for hazardous environments).
- Accessories:
- RS-485 terminators (1C31234G01).
- Isolated power supply (220 VAC to 24 VDC converter).
- Lead Time: 4–6 weeks (standard orders); 2–3 weeks for urgent spares.
For detailed technical support or firmware updates, contact Emerson Process Automation or authorized Ovation DCS distributors.
Note: Discrepancies exist across sources regarding voltage ratings (220 VAC vs. 24–48 VDC) and enclosure ratings (IP20 vs. IP65), suggesting potential variant-specific configurations. Always verify specifications with the manufacturer before deployment. Official documentation from Emerson’s support portal should be referenced for critical applications.