The Westinghouse 5X00226G03 is a high-performance I/O interface module designed for Emerson’s Ovation Distributed Control System (DCS), enabling seamless integration between field devices and the control system. Below is a detailed technical overview based on aggregated specifications and application data from authorized distributors and industrial automation sources:
- Brand & Model: Westinghouse (Emerson) 5X00226G03
- Type: Multi-functional I/O Interface Module (supports analog, digital, and discrete signals)
- System Compatibility: Emerson Ovation DCS (integrates with Ovation I/O racks and controllers)
- Certifications: CE, UL, RoHS compliant (safety and environmental compliance)
- Primary Function: Bridges field devices (sensors, actuators) with the DCS for real-time data exchange and control.
- Input Types:
- Analog Inputs: 16 channels (supports voltage/current, 14-bit resolution)
- Digital Inputs: 16 channels (24 VDC)
- Discrete Signals: Toggle switches, proximity sensors
- Output Types:
- Digital Outputs: 16 channels (24 VDC, 2 A capacity)
- Analog Outputs: 8 channels (4–20 mA or 0–10 V)
- Input Voltage: 24 VDC ±10% (standard)
- Power Consumption: ≤5 W (energy-efficient design)
- Protocols: Modbus RTU, HART 7.0 (supports WirelessHART for wireless mesh networks)
- Data Rate: Up to 1 Mbps (Modbus RTU)
- Interfaces: DB-9 serial port, 5-pin connectors for field wiring
- Dimensions: 15 cm (L) × 15 cm (W) × 4 cm (D) (compact for Ovation rack integration)
- Weight: ~0.36 kg (lightweight for easy installation)
- Mounting Type: Rack-mounted (fits Ovation 19-inch standard equipment racks)
- Connectors: Screw-type terminals (accepts 22–16 AWG wire)
- Enclosure Material: Aluminum alloy (high thermal conductivity and corrosion resistance)
- Operating Temperature: -40°C to +70°C (extreme-temperature tolerance for harsh environments)
- Storage Temperature: -40°C to +85°C
- Humidity: 5%–95% RH (non-condensing)
- Vibration Resistance: 5g (complies with IEC 60068-2-6)
- EMI/RFI Compliance: Meets EN 55022 Class A (industrial emission limits)
- Enclosure Rating: IP65 (dust-tight and water-resistant)
- Multi-Channel Support: Simultaneous handling of 16 analog and 16 digital signals
- Self-Diagnostics: Built-in error detection for open/short circuits, signal drift, and module failures
- Isolation: Channel-to-channel and system isolation (3000 V AC) to prevent ground loops
- Configuration Flexibility: Programmable via Ovation Engineering Workstation (OEWS) for custom signal scaling and protocol settings
The 5X00226G03 is widely used in industries requiring versatile I/O control:
- Power Generation: Turbine monitoring, boiler feedwater control, and generator excitation systems.
- Process Industries: Chemical reactors, pH/level control in pharmaceutical plants, and distillation columns.
- Oil & Gas: Pipeline pressure regulation, refinery valve control, and offshore platform automation.
- HVAC Systems: Precision control of variable-frequency drives (VFDs) in data centers.
- Ovation System Integration:
- Works with Ovation controllers (e.g., 5X00247G01) and I/O racks.
- Requires a personality module (e.g., 5X00121G01) for protocol configuration.
- Wiring:
- Digital I/O: Screw terminals for 24 VDC connections.
- Analog I/O: Shielded cables recommended for noise-sensitive signals.
- Software Support: Configured via Emerson’s OEWS with graphical tools for HART parameterization.
- Distributors: Authorized Emerson partners (e.g., Amikon, 6gcontrols, RunToElectronic).
- Warranty: 2 years (standard) for new units; 1 year for refurbished units.
- Documentation: Emerson’s Ovation 5X00226G03 I/O Interface Module Datasheet provides detailed pinouts and wiring diagrams (available upon request from certified suppliers).
- Redundancy: For critical applications, pair with redundant Ovation I/O racks and power supplies.
- Calibration: Factory-calibrated for analog signals; field recalibration via OEWS or HART handheld tools.
- Derating: Output current may need derating at altitudes above 2000 meters or temperatures exceeding 60°C.
This module combines flexibility, reliability, and advanced communication capabilities, making it ideal for complex industrial automation scenarios. Always follow Emerson’s installation guidelines and local electrical codes during setup.