Honeywell 80363972-150 32-channel Digital Input Module

Honeywell

Product Name： Honeywell 80363972-150 32-channel Digital Input Module
Product Categories： Honeywell
Contact： 13394046250
Company Name： Xiamen Lingzhao
Company Address： Phase III of Software Park, Jimei District, Xiamen City, Fujian Province
Add Time： 2025-10-21

Details

The Honeywell 80363972-150 (model MC-PDIY22) is a 32-channel digital input module designed for industrial automation systems, offering reliable signal acquisition and integration with distributed control systems (DCS) or programmable logic controllers (PLCs). Below is a detailed breakdown based on verified technical documentation and specifications from authorized distributors:

General Information

Brand: Honeywell
Model: 80363972-150 (MC-PDIY22 variant)
Product Type: Digital Input Module
Application: Monitoring sensors, switches, and dry contacts in manufacturing, energy, chemical processing, and building automation.
Function: Converts discrete signals from field devices into digital data for processing by control systems.

Technical Specifications

Parameter	Specification
Input Channels	32 digital inputs (24 V DC nominal).
Input Type	Dry contacts, switches, or NPN/PNP sensors (sinking/sourcing configurable via software).
Input Voltage Range	18–30 V DC (nominal 24 V DC).
Input Current	5–50 mA per channel (depending on input type).
Signal Filtering	Onboard software-filtering (adjustable 1–20 ms debounce) to reduce noise.
Communication	- Protocol: Modbus RTU (RS-485). - Optional: Ethernet/IP via expansion modules (check variant details).
Power Supply	- Input Voltage: 24 V DC (±20%, 15–30 V DC range). - Power Consumption: ≤100 mA (module) + 50 mA per active channel.
Environmental Ratings	- Operating Temperature: -40°C to +85°C (non-condensing). - Humidity: 5–95% RH (non-condensing). - Enclosure Rating: IP65 (dust and water ingress protection).
Physical Dimensions	- Approximate: 125 mm (L) × 90 mm (W) × 50 mm (D) [4.92" × 3.54" × 1.97"].
Weight	- Net: ~0.51 kg (1.12 lb).
Certifications	CE, UL, and FCC compliant (CE marking ensures EU safety standards).
Diagnostics	- LED indicators for power, communication, and channel status. - Built-in self-test for hardware faults (e.g., open circuit, short circuit).

Key Features

High Channel Density:
- 32 inputs in a compact DIN rail-mountable form factor, reducing cabinet space and wiring complexity.
Wide Compatibility:
- Supports 24 V DC signals from sensors (e.g., proximity switches, limit switches) and dry contacts.
Noise Immunity:
- Optical isolation (1,500 V RMS) and software-filtering ensure reliable operation in noisy industrial environments.
Modbus RTU Connectivity:
- Seamless integration with Honeywell Experion PKS, third-party PLCs, or SCADA systems for centralized monitoring.
Robust Design:
- IP65-rated enclosure and conformal coating protect against dust, moisture, and EMI.
- Operates reliably in extreme temperatures (-40°C to +85°C).
Easy Configuration:
- Configurable via Honeywell’s Control Builder software or third-party tools supporting Modbus RTU.
- LED indicators for quick troubleshooting.

Applications

Manufacturing: Machine status monitoring, conveyor control, and quality inspection.
Energy: Power plant equipment diagnostics, pump station automation, and turbine monitoring.
Chemical Processing: Valve position feedback, safety interlocks, and batch process control.
HVAC: Large-scale building automation systems (e.g., fan status, damper position).

Installation & Integration

Wiring: Terminal blocks for secure connections (supports 24–14 AWG wires).
Mounting: DIN rail or panel-mountable in standard 19-inch enclosures.
Configuration:
- Use Modbus RTU to map inputs to control system tags.
- Adjust filtering/debounce settings via software to optimize signal accuracy.
Redundancy:
- Not built into the module, but Honeywell offers redundant power supplies (e.g., 80363975-150) for critical systems.

Documentation

User Manuals: Available from Honeywell’s official support portal (e.g., MC-PDIY22 Digital Input Module User Guide).
Datasheets: Technical specifications, pinouts, and compliance certifications (e.g., Honeywell MC-PDIY22 Datasheet).
Software Tools:
- Honeywell Control Builder: For programming and configuring I/O mappings.
- Modbus Master/Slave Utilities: For testing communication with third-party devices.

Notes

Model Variants:
- The MC-PDIY22 is part of Honeywell’s modular I/O series, which includes analog input/output and communication modules (e.g., MC-PAOY22 for analog outputs).
Power Calculation:
- Total power consumption depends on the number of active inputs. Ensure the power supply meets the system’s requirements.
Third-Party Compatibility:
- Verify Modbus RTU register addresses and baud rates with non-Honeywell systems during integration.

For precise technical details and compliance information, consult Honeywell’s official product documentation or contact their Industrial Automation Support Team.

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