The Honeywell 51454551-275 is a C300 controller module (model CC-PCNT02) designed for advanced industrial automation and distributed control systems (DCS), part of Honeywell’s Experion PKS platform. It offers high-performance processing, flexible communication, and scalable I/O integration for mission-critical applications in oil and gas, power generation, chemical processing, and manufacturing. Below is a detailed breakdown based on verified technical documentation and specifications from authorized distributors:
- Brand: Honeywell
- Model: 51454551-275 (CC-PCNT02 variant)
- Product Type: Industrial Controller Module
- Application: Real-time process control, data acquisition, and system integration in harsh environments.
- Function: Executes control logic, interfaces with field devices, and communicates with higher-level systems (e.g., SCADA, cloud platforms).
High-Performance Processing:
- Dual-core processor ensures real-time control and data handling for complex applications, with 1 GB RAM for multitasking.
Flexible I/O Expansion:
- Base module includes 8 analog inputs (4–20 mA/0–10 V DC), 4 analog outputs (4–20 mA), and 4 digital I/O channels.
- Expandable via EIM for up to 30 additional modules (e.g., temperature sensors, motor drives).
Multi-Protocol Communication:
- Supports Ethernet/IP and Modbus TCP for seamless integration with PLCs, DCS, and cloud systems.
- Embedded HART IP (via EIM) enables direct access to smart field device diagnostics without additional hardware.
Robust Design:
- IP65-rated enclosure and conformal coating protect against dust, moisture, and EMI.
- Wide operating temperature range (-40°C to +85°C) ensures reliability in extreme environments.
Advanced Security:
- ISA Secure Level 2 certification for protection against cyber threats.
- Encrypted communication and secure firmware updates.
Ease of Use:
- Modular design for quick installation and maintenance.
- Configurable via Honeywell’s Control Builder software (IEC 61131-3 compliant).
- Oil and Gas: Wellhead monitoring, pipeline control, and refinery automation.
- Power Generation: Turbine control, boiler management, and grid integration.
- Water/Wastewater: Pump stations, treatment plants, and distribution networks.
- Manufacturing: Process automation, machine control, and quality assurance.
- HVAC: Large-scale building automation systems.
- Wiring: Terminals for power and I/O connections; supports 24 AWG to 14 AWG wires.
- Mounting: DIN rail or panel-mountable in standard 19-inch enclosures.
- Configuration:
- Use Control Builder software for programming control logic, configuring I/O, and setting communication parameters.
- Integrate with Honeywell’s Experion PKS or third-party SCADA systems for centralized monitoring.
- Redundancy: Optional dual-controller setup for mission-critical applications, paired with redundant power supplies.
- User Manuals: Available on Honeywell’s official support portal, detailing installation, wiring, and programming (e.g., C300 Controller Module User Guide).
- Datasheets: Technical specifications, pinouts, and compliance certifications (e.g., Honeywell CC-PCNT02 Datasheet).
- Software Tools:
- Control Builder: For developing control logic using ladder logic, structured text, or function block diagrams.
- Field Device Manager (FDM): For configuring and managing HART devices via EIM.
- Model Variants:
- The 51454551-275 is part of the C300 series, which includes redundant controllers (e.g., CC-PCNT02-R) and expansion modules (e.g., EIM-100).
- Power Calculation:
- Total power consumption depends on the number of expansion modules. Ensure the power supply meets the system’s requirements.
- Third-Party Compatibility:
- Verify protocol compatibility with non-Honeywell systems (e.g., Emerson DeltaV, Siemens SIMATIC) during integration.
For precise technical details and compliance information, consult Honeywell’s official product documentation or contact their Industrial Automation Support Team.
