Woodward 8200-1501 is a PEAK200-HVAC Steam Turbine Controller designed for precise digital control of small industrial steam turbines and turboexpanders. Below is a detailed breakdown of its specifications, features, and applications:
- Brand: Woodward
- Model: 8200-1501
- Type: Digital governor controller with overspeed protection
- Input Voltage: 48V DC (±14%)
- Temperature Range: -40°C to +70°C (-40°F to +158°F)
- Mounting: Bulkhead or panel mount options available
- Certifications: Compliant with API 611 standards for steam turbine control systems
- Hazardous Location Rating: Certified for Class I, Division 2 environments (specific variant-dependent)
Integrated HMI:
- Full-color graphical display for real-time monitoring, configuration, and diagnostics.
- Four tactile buttons for direct access to speed control, valve demand, alarms, and setup menus.
Control Capabilities:
- Speed/Load Regulation: Adaptive PID control with configurable gains for stable operation under varying loads.
- Cascade Control: Supports remote analog setpoints for integrating with upstream/downstream systems (e.g., process controllers).
- Critical Speed Avoidance: Automatically avoids resonant frequency bands to protect the turbine.
- Overspeed Protection: Built-in overspeed trip logic with configurable thresholds and test modes (internal/external).
I/O Configuration:
- Digital Inputs: Up to 64 channels (24V DC compatible, with short-circuit protection).
- Digital Outputs: Up to 32 channels (relay or solid-state outputs).
- Analog Inputs: Supports 4-20 mA, RTD, and thermocouple signals for temperature/vibration monitoring.
- Analog Outputs: 6 isolated 4-20 mA channels with fault monitoring (up to 600Ω load).
Communication Protocols:
- Ethernet: For connectivity to DCS systems, remote monitoring, and firmware updates.
- CANbus: High-speed communication for integration with auxiliary devices.
- Modbus RTU/ASCII: Via RS-485 for legacy system compatibility.
- RS-232: Debugging and local configuration through the service port.
Safety & Diagnostics:
- Trip Logging: Stores the last 50 trips/alarm events and 20 overspeed events with timestamps.
- Vibration/Bearing Monitoring: Configurable thresholds for alarms and shutdowns.
- Self-Test Functionality: Automatic or manual tests of I/O, communication, and control logic.
- Sulfur-Resistant Coating: Conformal coating protects against H₂S/SO₂ environments (IEC 721-3-3 Class 3C2).
User Interface & Configuration:
- Front Panel: Intuitive menu-driven interface for on-site setup.
- RemoteView Software: Allows remote monitoring and control via PC or mobile device.
- Password Protection: Secures configuration parameters from unauthorized access.
Maintenance & Reliability:
- Online Updates: Firmware and parameter changes can be applied without turbine shutdown.
- Modular Design: Easy replacement of I/O modules during operation.
- Non-Volatile Memory: Preserves settings and logs during power outages.
- Industrial Steam Turbines: Small single-valve or single-valve rack turbines driving pumps, compressors, or fans.
- Turboexpanders: Energy recovery systems in oil & gas, petrochemical, and power generation.
- HVAC Systems: Steam-driven chillers and cogeneration plants.
- Part Number: 8200-1501
- Availability: New units in stock (lead time: 5-7 days from Xiamen, China).
- Payment: T/T, PayPal, or Western Union.
- Shipping: DHL, FedEx, or EMS (global delivery).
- Original Instructions Manual: 195-page guide covering installation, configuration, and troubleshooting.
- Safety Certifications: Compliance with API 611, IEC 61508 (SIL-rated variant-dependent), and NEC Class I, Div. 2.